CASE Group has set up India's first DRI / Sponge Iron unit using Tunnel Kiln. The Kiln which is 194m in length, is the longest in India was successfully fir...
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2.3 THE HÖGANÄS SPONGE IRON PROCESS 9 Höganäs PM-school 1. Reduction Mix of Coke Breeze and Limestone 2. Iron Ore 3. Drying 4. Crushing 5. Screening 6. Magnetic Separation 7. Charging in Ceramic Tubes 8. Reduction in Tunnel Kilns, Approximately 1200°C 9. Discharging 10. Coarse Crushing 11. Storage in Silos 12. Chrusing 13. Magnetic ...
Tunnel kiln furnace are evolving as an alternative to Rotary kiln process. Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns. The material bed in Tunnel kiln being stationary, it does not require high …
CARBON RECOVERY FROM SPONGE IRON PLANT DUST. 18 Mar 2013 ... India is the world's largest Sponge Iron producer and mostly uses the Coal based process. ... Ring formation in kilns pradeepdeepi 3,478 views · Sponge ... Multi Way Cooling Tunnel Monica Sen 38 views ....
Market share: About 23% of sponge iron total production. 4) Tunnel furnace process . This process is the oldest direct reduction method. In this method, Thermal coal is mixed with iron ore as a reducing agent. Natural gas generates the required reduction temperature, and reduction is performed on Silicon Carbide (SiC) Crucibles in a tunnel …
Tunnel kiln furnace are evolving as an alternative to Rotary kiln process. Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns. The material bed in Tunnel kiln being stationary, it does not require high …
Sponge iron powder . The Höganäs process is a direct reduction method for production of sponge iron powder using magnetite ore (Fe3O4) and carbon as raw materials. The reduction process takes place in a gas fired tunnel kiln at around 1200°C for 60 hours producing a sponge iron …
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Höganäs Sponge Iron process is one of the major production processes used for iron powders. Here a solid-state reduction of iron ore concentrate with a mixture of coke, anthracite, and limestone is used to produce sponge iron units that are processed further to saleable iron powder products. The
DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using gaseous reductants (CO + H ...
an energy survey is made on a sponge iron plant in order to identify the keywords sponge iron tunnel kiln energy e ciency exhaust pushing time district.17 feb 2012 a system and continuous process of manufacturing of sponge iron from iron of sponge iron from iron ore fines in a tunnel kiln is...
DRI Tunnel Kiln. DRI (Direct Reducted Iron) Tunnel Kiln was commissioned on 24 November 2011. CASE gave this technology to India and this was also first of its kind in India. The process has been established now after earlier hiccups. The process of Tunnel Kiln uses fines of Iron ore and Coal which are mixed together in specified propotions to ...
PDF | On Apr 1, 2010, Swaren Bedarkar and others published Production of Sponge Iron through Tunnel Kiln Process | Find, read and cite all the research you need on ResearchGate
The relates coal-base direct reduction process for sponge iron with different shape by tunnel kiln without outer combustion chamber and the combination comprises as shown in abstract figure: to iron concentrate, firing pellet, cooling or compacting; preparing the reducer; blending, loading into retort; entering the kiln; out the kiln; and sorting.